XINYUE Spline Roll Forming Machine CZL-16NCS 24NCS 36NCS CL-48NCS

Product description: The CZL-NCS series which circumferential pitch cumulative adjustable CNC roll forming machine is one of the most sophisticated machines in the world. It is a revolutionary breakthrough, which not only significantly improves the synchronization of the main sliding table, but also achieves good circumferential pitch cumulative deviation adjustment through CNC compensation function. This realizes excellent machining accuracy and greatly reduces the difficulty of commissioning and production changing time.

Products Details

Specification

Technical Parameter

Unit

CZL-16NCS

CZL-24NCS

CZL-36NCS

CL-48NCS

Loaded Tool Length

Inch

16

24

36

48

Max. Module

m

1.0

1.25

1.75

2.0

Max. Teeth Diameter

mm

22

40

50

60

Workpiece Length

mm

800

800

800

800

Cylindricity

mm

0.01

0.015

0.015

0.02

Roughness

μm

0.4-1.6

0.4-1.6

0.4-1.6

0.4-1.6

Max. Roll Forming Length

mm

60

100

120

160

Roll Forming Capacity Factor

mm

35

50

70

160

Please note: The maximum processing length of workpiece can be customized / please consult us for processing capacity details.

Characteristic

1. Circumferential Pitch Cumulative Adjustment This innovation can easily compensate for tool symmetry deviation, which completely solves the problems that have to be handled through tedious mechanical or gasket adjustments. A better circumferential pitch cumulative accuracy can be achieved. 2. Optimized Synchronization Of Main Sliding Table Nano-scale computing is adopted in control system, which makes synchronization performance better than gear synchronization or gear box synchronization. 3. Multi-stage CNC roll forming Full CNC machine can complete multi-stage roll forming with different parameters on the same workpiece, which can be called the king of roll forming. 4. CNC motor drive, low energy consumption Compared with hydraulic drive, CNC drive can save 70% of energy, which is in line with the development of the times. So it is really a low consumption and high efficiency equipment. 5. High performance, less procedure Multi-stage processing technology reduces labor intensity and makes it possible for one person to operate multiple devices; it also reduces the flow of products, uses fewer procedures and reduces product conflicts. 6. Vertical structure The main slide moves vertically and symmetrically, which is conducive to chip removal and workpiece cooling and greatly reduces the wear and tear of the guide rail; moreover, the compact vertical structure of the CNC drive greatly reduces the occupation of the ground. 7. Overall frame structure The hexahedral frame support connection greatly enhances the overall rigidity of the machine body and improves the stability of the machine tool. 8. Humanized operation interface The system can display fault information, processing count, timing, store program, detect the total length of the workpiece, anti-failure or empty clamping, self-learning, etc.

Parts Machined By Roll Forming Machine

Suitable for straight teeth and helical gear teeth on various shaft parts such as gearbox gear shaft, cage constant velocity universal joint, spline shaft, motor shaft, textile roller, spring torsion bar, steering gear, crankshaft, etc. product-description1 product-description1

Roll forming machine roll forming process

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Multi-stage roll forming process

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Processing principles

The principles of cold-roll forming are that the roll forming cutter dies installed on the sliding table operate in opposite linear motion. The workpiece splines are formed by the increasing teeth amount of the roll forming cutters, and the final shaping precision and stability of the splines are obtained by the rigid distance between the two roll forming cutters. The opposite linear movements of the roll forming cutters are driven by hydraulic machine and the high synchronization of the two roll forming cutters is guaranteed by the racks and pinions. The synchronization of two roll forming cutters is guaranteed by the ball screws on the CNC machine. (Its synchronization accuracy is higher).

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